Grand Caravan V6-3.3L Flex Fuel (2008)
Front Door Hinge: Service and Repair
Front Door Hinge - Installation
INSTALLATION
NOTE: Left side door shown in illustrations. Right side door similar.
1. If necessary, paint the replacement hinge(s).
2. Position the front door hinges (1) as necessary to the marks on the cowl side panel (2) and install the retaining bolts (3). Tighten the bolts to 33
Nm (24 ft. lbs.).
NOTE: Illustration shown with door removed from vehicle for clarity.
3. With assistance, carefully position the front door (3) to the hinges (1) and loosely install the two nuts (2) that secure each hinge to the door.
4. Align the hinges to the marks on the door and tighten the retaining nuts to 33 Nm (24 ft. lbs.).
5. Connect the two body wire harness connectors to the door wire harness (4) and engage the grommet (2) to the cowl side panel. Make sure the wire
harness connectors and the grommet are fully engaged.
6. Reconnect the negative battery cable.
7. Verify door alignment. The door should have equally spaced gaps to the adjacent panels and fit flush across the gaps. Adjust as required.
