Grand Caravan V6-3.3L VIN R (2005)
Trunk / Liftgate Hinge: Service and Repair
HINGE
REMOVAL
1. Release liftgate latch and open liftgate.
2. Support liftgate on a suitable lifting device in the full open position.
3. Apply several layers of duct tape on the outside of to roof across the gap to the lift gate to hold the liftgate in position.
4. Remove bolts attaching liftgate hinge to roof header.
5. Disconnect VTSS switch from the body harness.
Fig. 1
6. Remove bolts attaching hinge to liftgate (Fig.1).
7. Remove hinge from vehicle.
INSTALLATION
1. If necessary, paint replacement hinge before installation.
2. Place hinge in position on vehicle.
3. Align hinge to marks on liftgate.
4. Install bolts attaching hinge to liftgate (Fig. 1). Tighten bolts to 33 N.m (24 ft.lbs.) torque.
5. Align hinge to marks on roof header.
6. Install bolts attaching liftgate hinge to roof header. Tighten outer two bolts to 33 N.m (24 ft.lbs.) torque. The sheet medal screw at center 12 N.m
(105 in.lbs.)
7. Remove duct tape from roof and liftgate.
8. Verify liftgate alignment.
