Grand Caravan V6-3.3L VIN R (2005)
Underbody A/C Line Sealing Plate - Typical
12. If required, place the underbody refrigerant lines on a workbench, remove the nylon wedges that secure the underbody refrigerant lines to the
underbody refrigerant line sealing plate and remove the lines from the sealing plate.
INSTALLATION
1. If removed, install the underbody refrigerant lines into the underbody refrigerant line sealing plate and install the nylon wedges that secure the
refrigerant lines to the sealing plate.
2. Position the underbody refrigerant lines onto the vehicle underbody.
3. Install the underbody refrigerant lines into the underbody line retaining straps.
4. Install the bolts that secure the retaining straps to the vehicle underbody. Tighten the screws securely.
5. Remove the tape or plugs from the rear underbody refrigerant line fittings and the rear evaporator extension line ports.
6. Lubricate new rubber O-ring seals with clean refrigerant oil and install them onto the underbody refrigerant line fittings.
7. Connect the underbody refrigerant lines to the rear evaporator extension line tapping plate.
8. Install the bolt or nut (depending on application) that secures the underbody refrigerant line sealing plate to the rear evaporator extension line
tapping plate. Tighten the bolt or nut to 23 N.m (17 ft. lbs.).
9. Remove the tape or plugs from the front liquid and suction line extension tubes and the underbody refrigerant line fittings.
10. Lubricate new rubber O-ring seals with clean refrigerant oil and install them onto the underbody refrigerant line fittings.
11. Connect the underbody refrigerant line fittings to the front liquid and suction line extension tubes. Tighten the fittings to 23 N.m (17 ft. lbs.).
12. Position the exhaust system and install it to the exhaust hanger rubber isolators.
13. Lower the vehicle.
14. Evacuate the refrigerant system.
15. Charge the refrigerant system.
