Grand Caravan V6-3.8L (2009)
1. Completely retract the caliper piston back into the bore of the caliper. Use a C-clamp to retract the piston. Place a wood block over the piston
before installing the C-clamp to avoid damaging the piston.
CAUTION: Use care when installing the caliper (4) onto the adapter bracket (1) to avoid damaging the guide pin boots.
2. Install the disc brake caliper over the brake pads on the brake caliper adapter bracket.
CAUTION: When removing or installing a caliper guide pin bolt, it is necessary to hold the guide pin stationary while turning the bolt. Hold
the guide pin stationary using a wrench placed upon the pin's hex-shaped head.
3. Align the caliper guide pin bolt holes with the adapter bracket. Install the upper (2) and lower (3) caliper guide pin bolts. Tighten the guide pin
bolts to 35 Nm (26 ft. lbs.).
4. Install the banjo bolt (3) connecting the brake flex hose (2) to the brake caliper (1). Install NEW brake hose washers (4) on each side of the hose
fitting as the banjo bolt is guided through the fitting. Thread the banjo bolt into the caliper and tighten it to 24 Nm (18 ft. lbs.).
