Grand Caravan FWD V6-3.0L VIN 3 (1999)
6.
Carefully clamp the body of the tensioner in a soft jaw vise.
7.
Remove the M10 bolt that attaches the tensioner pulley to the arm of the tensioner and discard it.
8.
If equipped, remove the small bearing shield from the tensioner pulley and discard it.
9.
Apply Mopar Lock and Seal, p/n 04318031, to the threads of the revised M10 bolt, p/n 04556218 and install it through the snow shield and
tensioner pulley. Install the shield/pulley/bolt assembly to the arm of the tensioner, torque the bolt to 61 Nm (45 ft. lbs.), Figure 2.
10.
Install the tensioner to the engine, torque the attaching nut to 61 Nm (45 ft. lbs.).
11.
Install the right side underbody splash shield.
12.
Lower the vehicle.
13.
Re-install the original serpentine belt or if it is damaged, install a new belt, p/n 05281275. To ease installation, put the belt over the alternator
pulley last.
14.
If previously removed, reinstall the original A/C belt and adjust the tension to 80 lbs. using Special Tool Kit C-4162.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No:
07-20-20-95
Install Snow Shield ................................................................................................................................................................. 0.5 Hrs.
07-20-15-60
Supplemental Allowance if Replacing Serpentine Belt and
the Vehicle is Equipped with A/C .......................................................................................................................................... 0.1 Hrs.
FAILURE CODE: P8 - New Part
