Grand Caravan FWD V6-3.3L VIN 3 Flex Fuel (2002)
Front Subframe: Procedures
DESCRIPTION - FRONT CRADLE CROSSMEMBER THREAD REPAIR
WARNING: When performing this procedure use only the thread inserts which are specified in the Mopar Parts Catalog for this repair
procedure. These thread inserts have been specifically developed for this application and use of other types of thread inserts can result in an
inferior long term repair.
The threaded holes in the front cradle crossmember, if damaged, can repaired by installing a Heli-Coil(R) thread insert.
The threaded holes that are repairable using the thread insert, are the lower control arm rear bushing retainer mounting bolt holes, routing bracket
attaching locations for the power steering hoses, and brake hose attachment holes.
This repair procedure now allows the threaded holes in the cradle crossmember to be repaired, eliminating the need to replace the cradle crossmember if
damage occurs to one of the threaded holes.
The thread inserts for this application are specified by part number in the Mopar Parts Catalog. Do not use a substitute thread insert.
The specific tools and equipment required to install the thread insert are listed below. Refer to the instructions included with the thread insert for the
detailed procedure used for the installation of the thread insert.
NOTE: The thread inserts for this application are for the repair of M8x1.25 and M10x1.5 threads. Be sure the correct tools are used for the required
thread insert size.
TOOL REQUIREMENT FOR M8x1.25 Thread
-
8.3 mm (5/16 in.) Drill Bit
-
120 degrees Countersink
-
Heli-Coil(R) Tap #4863-8
-
Heli-Coil(R) Gage #4624-8
-
Heli-Coil(R) Hand Inserting Tool 7751-8
-
Needle Nose Pliers - For Removal Of Thread Insert Driving Tang
TOOL REQUIREMENT FOR M10x1.5 Thread
-
10.5 mm (25/64 in.) Drill Bit
-
120 degrees Countersink
-
Heli-Coil(R) Tap #4863-10
-
Heli-Coil(R) Gage #4624-10
-
Heli-Coil(R) Hand Inserting Tool 7751-10
-
Needle Nose Pliers - For Removal Of Thread Insert Driving Tang
