Grand Caravan FWD V6-3.3L VIN 3 Flex Fuel (2002)
Transmission Cooler: Service and Repair
Flushing Coolers and Tubes
FLUSHING COOLERS AND TUBES
The recommended procedure for cooler flushing is to use Tool 6906 Cooler Flusher.
WARNING: WEAR PROTECTIVE EYEWEAR THAT MEETS THE REQUIREMENTS OF OSHA AND ANSI Z87.1-1968. WEAR
STANDARD INDUSTRIAL RUBBER GLOVES. KEEP LIT CIGARETTES, SPARKS, FLAMES, AND OTHER IGNITION SOURCES
AWAY FROM THE AREA TO PREVENT THE IGNITION OF COMBUSTIBLE LIQUIDS AND GASES. KEEP A CLASS (B) FIRE
EXTINGUISHER IN THE AREA WHERE THE FLUSHER WILL BE USED.
WARNING: KEEP THE AREA WELL VENTILATED. DO NOT LET FLUSHING SOLVENT COME IN CONTACT WITH YOUR
EYES OR SKIN: IF EYE CONTAMINATION OCCURS, FLUSH EYES WITH WATER FOR 15 TO 20 SECONDS. REMOVE
CONTAMINATED CLOTHING AND WASH AFFECTED SKIN WITH SOAP AND WATER. SEEK MEDICAL ATTENTION.
1. Remove cover plate filler plug on Tool 6906. Fill reservoir 1/2 to 3/4 full of fresh flushing solution. Use Mopar Transmission Cooler Flush
(MS-552) or equivalent solution conforming to MS-552. Flushing solvents are petroleum based solutions generally used to clean automatic
transmission components. DO NOT use solvents containing acids, water, gasoline, or any other corrosive liquids.
2. Reinstall filler plug on Tool 6906.
3. Verify pump power switch is turned OFF. Connect red alligator clip to positive (+) battery post. Connect black (-) alligator clip to a good ground.
NOTE: When flushing transmission cooler and lines, ALWAYS reverse flush.
4. Connect the BLUE pressure line to the OUTLET (From) cooler line.
5. Connect the CLEAR return line to the INLET (To) cooler line
6. Turn pump ON for two to three minutes to flush cooler and lines.
7. Turn pump OFF.
8. Disconnect CLEAR suction line from reservoir at cover plate. Disconnect CLEAR return line at cover plate, and place it in a drain pan.
9. Turn pump ON for 30 seconds to purge flushing solution from cooler and lines. Turn pump OFF.
10. Place CLEAR suction line into a one quart container of Mopar ATF +4 (Automatic Transmission Fluid-Type 9602).
11. Turn pump ON until all transmission fluid is removed from the one quart container and lines. This purges any residual cleaning solvent from the
transmission cooler and lines. Turn pump OFF.
12. Disconnect alligator clips from battery. Reconnect flusher lines to cover plate, and remove flushing adapters from cooler lines.
