Intrepid V6-2.7L VIN R (2003)
4. Mark the glass at the support spacers with a grease pencil or pieces of masking tape and ink pen to use as a reference for installation (Fig. 4).
5. Remove replacement windshield from windshield opening.
Fig. 5
6. Position the windshield inside up on a suitable work surface with two padded, wood 10 cm by 10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks,
placed parallel 75 cm (2.5 ft.) apart (Fig. 5).
WARNING: DO NOT USE SOLVENT BASED GLASS CLEANER TO CLEAN WINDSHIELD BEFORE APPLYING GLASS PREP
AND PRIMER. POOR ADHESION CAN RESULT.
7. Clean inside of windshield with ammonia based glass cleaner and lint free cloth.
8. Apply molding to top edge of windshield.
9. Apply Glass Prep adhesion promoter 25 mm (1 in.) wide around perimeter of windshield and wipe with clean/dry lint free cloth until no streaks
are visible.
10. Apply Glass Primer 25 mm (1 in.) wide around perimeter of windshield. Allow at least three minutes drying time.
11. Using a razor knife, remove as much original urethane as possible. Do not damage paint on windshield fence.
12. Apply pinch weld primer 15 mm (.75 in.) wide around the windshield fence. Allow at least three minutes drying time.
13. Apply a 10 mm (0.4 in.) bead of urethane along center line of windshield fence.
14. With the aid of a helper, position the windshield over the windshield opening. Align the reference marks at the bottom of the windshield to the
support spacers.
Fig. 6
15. Slowly lower windshield glass to windshield opening fence. Guide the molding into proper position as necessary. Push windshield inward molding
is flush to roof line and A-pillars (Fig. 6).
16. Clean excess urethane from exterior with Mopar(R) Super Kleen or equivalent.
17. Apply 150 mm (6 in.) lengths of 50 mm (2 in.) masking tape spaced 250 mm (10 in.) apart to hold molding in place until urethane cures.
