Intrepid V6-201 3.3L (1995)
Fig. 44 Timing Chain Case Cover
12. Remove cam sensor from chain case cover Fig. 44.
13. Remove chain case cover Fig. 44.
TIMING CHAIN REMOVAL
1. Remove camshaft sprocket attaching bolt, and remove timing chain with camshaft sprocket.
2. Using a suitable puller remove the crankshaft sprocket. Be careful not to damage the crankshaft surface.
Installation
TIMING CHAIN INSTALLATION
1. Position a new crankshaft sprocket on the shaft, install sprocket with suitable tool and mallet. Be sure sprocket is seated into position.
2. Rotate crankshaft so the timing arrow is to the 12 o'clock position.
3. Place timing chain around camshaft sprocket and place the timing mark to the 6 o'clock position.
4. Align the dark colored links with the dot on the camshaft sprocket, place timing chain around crankshaft sprocket with the dark colored link lined
up with the dot on the sprocket and install camshaft sprocket into position.
Fig. 48 Alignment Of Timing Marks
5. Using straight edge to check alignment of timing marks Fig. 48.
6. Install camshaft bolt and washer. Tighten to 54 Nm (40 ft.lbs.).
7. Rotate crankshaft 2 revolutions. Timing marks should line up. If timing marks do not line up remove cam sprocket and realign.
8. Check camshaft end play. With new thrust plate the specification is 0.0127 to 0.304 mm (0.005 to 0.012 inches.). Old thrust plate specification is
0.31 mm (0.012 in.) maximum. If not within these limits install new thrust plate.
TIMING COVER INSTALLATION
1. Be sure mating surfaces of chain case cover and cylinder block are clean and free from burrs. Crankshaft oil seal must be removed to insure
correct oil pump engagement.
