Intrepid V6-3.5L VIN K (2003)
Replace both disc brake shoes (inboard and outboard) on each caliper. It is necessary to replace the shoes on the opposite side of the vehicle as well as
the shoes failing inspection. If the brake shoe assemblies do not require replacement, be sure to reinstall the brake shoes in the original position they
were removed from.
INSTALLATION - FRONT DISC BRAKE SHOES
1. Completely retract caliper piston back into piston bore of caliper assembly.
2. Lubricate both steering knuckle abutments with a liberal amount of Mopar Brake Grease For Caliper Slides Lubricant, or equivalent.
3. Remove the protective paper from the noise suppression gasket on both the inner and outer brake shoe assemblies (if equipped).
NOTE: The inboard and outboard brake shoes are not common, refer to for inboard and outboard brake shoe assembly identification.
NOTE: When installing inboard brake shoe into caliper piston, be sure brake shoe is positioned squarely against the face of the caliper piston.
4. Install the new inboard brake shoe assembly into the caliper piston by firmly pressing it into bore of caliper piston with thumbs.
Installing Outboard Brake Shoe
5. Slide the new outboard brake shoe assembly onto the caliper assembly.
6. Install one rail shim on each machined abutment where it will contact the brake shoes. Make sure the alignment tabs on the shims are positioned
toward the abutments.
7. Carefully position caliper and brake shoes over rotor by reversing the removal procedure .
CAUTION: When being installed, extreme caution should be taken not to crossthread the caliper guide pin bolts.
