Intrepid V6-3.5L VIN K (2003)
1. Install crankshaft main bearings (Fig. 63).
2. Install the crankshaft to cylinder block. (Fig. 62)
3. Move crankshaft forward to limit of travel. Lubricate and install the front thrust washer by rolling the washer onto the machined shelf between the
No. 2 upper main bulk head and crankshaft thrust surface (Fig. 64).
4. Move crankshaft rearward to limit of travel. Lubricate and install the rear thrust washer by rolling the washer onto the machined shelf between the
No. 2 upper main bulk head and crankshaft thrust surface.
5. Lubricate lower main bearings with clean engine oil.
NOTE: Lubricate main bearing cap bolts with engine oil before installation.
6. Install each main cap and tighten bolts finger tight. The main bearing cap bolts must be tightened in the proper sequence. First the inner main cap
bolts, secondly the windage tray bolts, lastly the main cap tie (horizontal) bolts.
7. Install the inside main bearing cap bolts and tighten to 20 Nm (15 ft. lbs.) + 1/4 turn.
8. Measure crankshaft end play.
9. Install connecting rods and measure side clearance.
10. Install windage tray. Lubricate bolts with engine oil and tighten to 27 Nm (20 ft. lbs.) + 1/4 turn.
11. Install the main cap tie (horizontal) bolts and tighten to 28 Nm (250 in. lbs.).
12. Install rear crankshaft oil seal retainer and oil seal.
13. Install oil pump assembly.
14. Install dowel pin in crankshaft.
15. Install crankshaft sprocket.
16. Install camshaft sprockets and timing belt.
17. Install timing belt covers.
18. Install crankshaft vibration damper.
