Journey FWD V6-3.5L (2009)
Fuel Gauge Sender: Service and Repair
Fuel Pump Module - Removal
REMOVAL
MAIN FUEL PUMP MODULE
WARNING: Risk of injury to eyes and skin from contact with fuel, Wear protective clothing and eye protection. Risk of poisoning from
inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Failure to comply may result
in serious or fatal injury.
WARNING: The fuel system is under constant high pressure even with engine off. Until the fuel pressure has been properly released from the
system, do not attempt to open the fuel system. Do not smoke or use open flames/sparks when servicing the fuel system. Make sure
the area in which the vehicle is being serviced is in a well ventilated area. Failure to comply may result in serious or fatal injury.
1. Drain and remove the fuel tank See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Tank/Service and Repair/Removal and
Replacement/Fuel Tank - Removal.
NOTE: Prior to removing the main fuel pump module, use compressed air to remove any accumulated dirt and debris from around fuel tank
opening.
2. Position the lock-ring remover/installer 9340 into the notches on the outside edge of the lock-ring.
3. Install a 1/2 inch drive breaker bar into the lock-ring remover/installer 9340.
4. Rotate the breaker bar counterclockwise and remove the lock-ring.
NOTE: The main fuel pump module has to be properly located in the fuel tank for the fuel level gauge to work properly.
5. Mark the main fuel pump module orientation.
