Magnum V8-5.7L VIN H (2005)
27.
Continue with Section C - Express Window and/or ESP Calibration.
B. Replace Battery Cable Bulkhead Stud
NOTE:Only damaged battery cable bulkhead stud assemblies require replacement. Very few vehicles are expected to require bulkhead stud replacement.
1.
If the damaged bulkhead cable stud was found during the interior portion of the service procedure:
a.
Raise the vehicle on an appropriate hoist.
b.
Remove the six (6) passenger side underbody splash shield push pins (Figure 3).
c.
Remove the underbody splash shield (Figure 3).
2.
Disconnect the battery cable from the bulkhead cable stud (Figure 4).
3.
Lower the vehicle.
4.
If the damaged bulkhead cable stud was found during the exterior/underbody portion of the service procedure:
a.
Remove the front passenger side floor mat.
b.
Remove the front door sill trim/kick panel (Figure 1).
c.
Remove the carpet push pin and then pull back the passenger side carpet and padding.
d.
Pull up the kick-up panel silencer pad to expose the battery cable bulkhead stud.
5.
Disconnect the battery cable from the bulkhead stud (Figure 2).
6.
Remove the retaining nut for the bulkhead stud assembly and then remove and discard the bulkhead stud assembly (Figure 2).
7.
Install a new bulkhead stud assembly (P/N 050591 13AC).
8.
Install the bulkhead stud assembly retaining nut (Figure 2), tighten the nut to 80 in-lbs (9 N.m).
9.
Install the battery cable onto the bulkhead stud (Figure 2). Install a new battery cable nut (P/N 06101809) and tighten to 80 in-lbs (9 N.m).
10.
Return the kick-up panel silencer pad to its original position.
11.
Install the carpet and padding and install the carpet push pin.
12.
Install the front door sill trim/kick panel (Figure 1).
13.
Install the passenger side floor mat.
14.
Close the front passenger door.
15.
Raise the vehicle on an appropriate hoist.
16.
Install the battery cable onto the bulkhead stud (Figure 4). Install a new battery cable nut (P/N 06101809) and tighten to 80 in-lbs (9 N.m).
17.
Install the underbody splash shield (Figure 3).
18.
Install the underbody splash shield pushpins (Figure 3).
19.
Lower the vehicle.
20.
Connect the negative battery cable.
21.
Install the battery access cover.
22.
Close the trunk lid.
23.
Continue with Section C - Express Window and/or ESP Calibration.
C. Express Window and/or ESP Calibration
