RAM 1500 Truck 4WD V8-5.7L VIN D (2005)
31. Remove the insulator (1) from the A/C evaporator (5).
32. Remove the probe of the evaporator temperature sensor (2) from the fins of the A/C evaporator.
NOTE: If the foam seal for the A/C evaporator tubes is deformed or damaged, the seal must be replaced.
33. Remove the foam seal (3) from the tubes of the A/C evaporator.
NOTE: If the foam seal around the A/C evaporator is deformed or damaged, the seal must be replaced.
34. Carefully lift the A/C evaporator out of the upper half of the HVAC housing (4).
ASSEMBLY
1. Carefully install the A/C evaporator (2) into the upper half of the HVAC housing (4).
2. Install the foam seal (3) onto the tubes of the A/C evaporator.
3. Install the probe of the evaporator temperature sensor (2) between the fins of the A/C evaporator.
4. Install the insulator (1) onto the bottom of the A/C evaporator.