RAM 1500 Truck 4WD V8-5.7L VIN D (2005)
2. Install new pinion seal with Installer C-3860-A (2) and Handle C-4171 (1).
3. Install companion flange on the end of the shaft with the reference marks aligned.
4. Install two bolts into the threaded holes in the companion flange, 180° apart.
5. Position Holder 6719 (2) against the companion flange and install a bolt and washer into one of the remaining threaded holes. Tighten the bolts so
holder is held to the flange.
6. Install companion flange on pinion shaft with Installer C-3718 and Holder 6719 (2).
7. Install pinion washer and a new pinion nut. The convex side of the washer must face outward.
CAUTION: Never exceed the minimum tightening torque 285 Nm (210 ft. lbs.) when installing the companion flange retaining nut at this point.
Failure to follow these instructions will damage the collapsible spacer.
8. Hold companion flange with Holder 6719 (2) and tighten the pinion nut with a torque set to 285 Nm (210 ft. lbs.). Rotate pinion several
revolutions to ensure the bearing rollers are seated.
