RAM 1500 Van V8-5.9L VIN Z (1998)
Fuel Line Coupler: Service and Repair
Latch Type Fitting (Fuel Rail-to-Fuel Line)
Quick Connect Fitting At Fuel Rail
A latch clip is used to secure the fuel line quick-connect fitting to the fuel rail. Special tools are not necessary to separate fuel line from fuel rail with this
type of fitting.
CAUTION: The interior components (0-rings, spacers, retainers) of this type of quick-connect fitting are not serviced separately. Do not attempt to
repair damaged fittings or fuel lines/tubes. If repair is necessary, replace the complete fuel tube assembly.
WARNING: THE FUEL SYSTEM MAY BE UNDER A CONSTANT PRESSURE EVEN WITH ENGINE OFF. BEFORE SERVICING ANY
FUEL SYSTEM HOSES, FITTINGS OR LINES, FUEL SYSTEM PRESSURE MUST BE RELEASED.
DISCONNECTION/CONNECTION
1. Perform fuel pressure release procedure.
2. Disconnect negative battery cable from battery.
3. Clean fitting of any foreign material before disassembly.
4. Place rag or shop towel below fitting.
5. Pinch sides of latch and rotate up for removal.
6. Pull fuel line from fuel rail.
7. After disconnection, locking fingers will remain within quick-connect fitting at end of fuel line.
8. Prior to connecting fuel line to fuel rail, check condition of both fittings. Clean parts with a lint-free cloth. Lubricate with clean engine oil.
9. Insert fuel line onto fuel rail.
10. Rotate latch clip (snaps into position). If latch clip will not fit, this indicates fuel line is not properly installed to fuel rail. Recheck fuel line
connection.
11. Verify a locked condition by firmly pulling on fuel line and fitting (15-30 lbs.).
12. Connect negative battery cable to battery
13. Start engine and check for leaks.
