RAM 2500 Truck 2WD L6-359 5.9L DSL Turbo VIN D FI (1997)
5.
From kit p/n 05011726AA, install the new rear lever to the aluminum block using 2 bolts (M6 x 1.25 x 16). The return spring mounts should be
pointing down with the long mount facing outboard (Figure 1).
NOTE:
DO NOT TIGHTEN THE MOUNTING BOLTS FOR THE REAR LEVER AT THIS TIME.
6.
Install the 2 new throttle return springs from kit p/n 05011726AA to the rear throttle lever mounts and pump mounts (Figure 2). No other springs
are to be used with this installation.
NOTE:
IF WORKING ON A 1996 VEHICLE, THE SPRING BRACKET (INCLUDED IN THE KIT) WILL BE REQUIRED TO MOUNT THE SPRINGS
TO THE PUMP (FIGURE 1). REMOVE THE LOWER BOLT FROM THE TIMING PLUG HOLDER ON THE INJECTION PUMP (DO NOT
DISTURB THE UPPER TAMPER PROOF SCREW). INSTALL THE BRACKET TO THE LOWER HOLE USING 1 (M8 X 1.25 X 22) BOLT.
TORQUE THE BOLT TO 14 NM (10 FT. LBS.).
7.
Install one throttle ball stud, from the kit, to the new front throttle bracket assembly. The ball must face inboard when the assembly is mounted in
place. Torque the nut to 9 Nm (60 in. lbs.).
8.
Snap the non-adjustable end of the throttle rod onto the front throttle bracket assembly and mount the assembly to the fuel injection pump with the
existing bolts. Torque the bolts to 24 Nm (18 ft. lbs.).
