RAM 2500 Truck 2WD V8-5.7L VIN D (2004)
Brake Caliper: Service and Repair
Disc Brake Caliper Adapter
Front
REMOVAL - FRONT
1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. Remove the disc brake caliper.
4. Remove the bolts securing the caliper adapter to the steering knuckle.
5. Remove the caliper adapter.
INSTALLATION - FRONT
1. Install the caliper adapter to the steering knuckle .
2. Install the caliper adapter mounting bolts and tighten to 176 Nm (130 ft. lbs.).
3. Install the disc brake caliper.
4. Install the tire and wheel assembly.
5. Remove the support and lower the vehicle.
Rear
REMOVAL - REAR
1. Raise and support the vehicle.
2. Remove the wheel and tire assembly.
3. Drain a small amount of fluid from master cylinder brake reservoir with a clean suction gun.
4. Bottom the caliper pistons into the caliper by prying the caliper over.
5. Remove the caliper mounting bolts.
6. Remove the disc brake caliper from the mount.
CAUTION: Never allow the disc brake caliper to hang from the brake hose. Damage to the brake hose will result. Provide a suitable support to
hang the caliper securely.
