RAM 2500 Truck 2WD V8-5.7L VIN D (2004)
Hose/Line HVAC: Service and Repair
Handling Tubing and Fittings
CAUTION: The system must be completely empty before opening any fitting or connection in the refrigeration system. Open fittings with caution even
after the system has been emptied. If any pressure is noticed as a fitting is loosened, retighten fitting and evacuate the system again.
A good rule for the flexible hose lines is to keep the radius of all bends at least 10 times the diameter of the hose. Sharper bends will reduce the flow of
refrigerant. The flexible hose lines should be routed so they are at least 3 inches (80 mm) from the exhaust manifold. Inspect all flexible hose lines to
make sure they are in good condition and properly routed.
The use of correct wrenches when making connections is very important. Improper wrenches or improper use of wrenches can damage the fittings. The
internal parts of the A/C system will remain stable as long as moisture-free refrigerant and refrigerant oil is used. Abnormal amounts of dirt, moisture or
air can upset the chemical stability. This may cause operational troubles or even serious damage if present in more than very small quantities. Before
disconnecting a component, clean the outside of the fittings thoroughly to prevent contamination from entering the refrigerant system.
When opening a refrigeration system, have everything you will need to repair the system ready. This will minimize the amount of time the system must
be opened. Cap or plug all lines and fittings as soon as they are opened. This will help prevent the entrance of dirt and moisture. All new lines and
components should be capped or sealed until they are ready to be used. Before connecting a component, clean the outside of the fittings thoroughly to
prevent contamination from entering the refrigerant system.
All tools, including the refrigerant dispensing manifold, the manifold gauge set, and test hoses should be kept clean and dry.
Kinks in the refrigerant tubing or sharp bends in the refrigerant hose lines will greatly reduce the capacity of the entire system. High pressures are
produced in the system when it is operating. Extreme care must be exercised to make sure that all connections are pressure tight. Dirt and moisture can
enter the system when it is opened for repair or replacement of lines or components. The refrigerant oil will absorb moisture readily out of the air. This
moisture will convert into acids within a closed system.
