RAM 2500 Truck 2WD V8-5.9L VIN Z (1997)
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No:
08-92-00-90
0.2 Hrs.
Perform Repair Procedure A
08-92-00-91
0.2 Hrs.
Perform Repair Procedure B
08-92-00-92
0.2 Hrs.
Perform Repair Procedure C
FAILURE CODE:
XX - Service Adjustment
Repair Procedure A
This Repair Procedure installs an RFI filter in series with the blower fan circuit.
1.
Record the radio station presets.
2.
Disconnect and isolate the battery negative cable.
3.
Remove the glove box door by disconnecting the lanyard on the left side of the door, depressing the stop tab at the rear of the bin and then pulling
the door away from the instrument panel.
4.
Locate the orange, two-wire connector which is visible through the opening in the rear of the glove box cavity. Disconnect the connector.
5.
Mate the connectors on the filter with those on the fan motor. Check both pairs of connectors to make sure that they are properly mated.
6.
Apply foam tape (P/N 4318028) around RFI filter and upper connector end.
7.
Install the glove box door and lanyard.
8.
Remove the kick panel in front of the passenger-side door.
9.
Locate the wiring harness ground termination on the sheet metal behind the kick panel.
10.
Remove the ground termination bolt. Install one eyelet of the new ground wire (wire located in kit) on the termination bolt and secure the bolt.
11.
Remove one of the bolts that secures the blower motor housing to the HVAC housing. Install the other end of the ground wire to the bolt and
re-attach the bolt.
12.
Install the kick panel.
13.
Connect the negative cable and reset the clock and reprogram the radio to the station presets identified in step one.
Repair Procedure B
This Repair Procedure installs an RFI filter in series with the electric fuel pump motor.
1.
Record the radio station presets.
2.
Disconnect and isolate the battery negative cable.
3.
Disconnect the fuel pump module connector located at the fuel pump module. The connector has a locking tab that must be released prior to
disconnecting. Slide the red lock tab back. Depress the lock tab and slide the connector apart.
4.
Connect the RFI module to the harness and to the fuel pump module connector. Secure the connectors by sliding the red lock tab back into its
original position.
5.
Apply foam tape (P/N 4318028) to the back of the RFI module.
6.
Secure the RFI module by tie strapping it to the truss bracket. The truss bracket is adjacent to the fuel tank rail and chassis rail.
7.
Connect the negative cable and reset the clock and reprogram the radio to the station presets identified in step one.
Repair Procedure C
