RAM 2500 Truck 4WD V10-8.0L VIN W HDC (2000)
6. Remove six thermostat housing mounting bolts, thermostat housing and thermostat.
INSTALLATION
1. Clean mating areas of intake manifold and thermostat housing.
2. Check the condition (for tears or cracks) of the rubber thermostat seal located in the intake manifold. The thermostat should fit snugly into the
rubber seal.
3. If seal replacement is necessary, coat the outer (metal) portion of the seal with Mopar Gasket Maker. Install the seal into the manifold using
Special Seal Tool number C-3995-A with handle tool number C-4171.
4. Install thermostat into recessed machined groove on intake manifold.
5. Install thermostat housing.
6. Install housing-to-intake manifold bolts. Tighten bolts to 25 Nm (220 in. lbs.) torque.
CAUTION: Housing bolts should be tightened evenly to prevent damage to housing and to prevent leaks.
7. Connect the wiring to both sensors.
8. Install the upper radiator hose and hose clamp to thermostat housing.
9. Install support rod.
10. Fill cooling system.
11. Connect negative battery cable to battery.
12. Start and warm engine. Check for leaks.
