RAM 2500 Truck 4WD V8-5.7L VIN D (2005)
Hydraulic Brake Booster: Service and Repair
Installation
INSTALLATION
1. Install the hydraulic booster (2) and tighten the mounting nuts to 28 Nm (21 ft. lbs.).
2. Install the booster push rod, washer and clip onto the brake pedal.
3. Install the master cylinder (3) on the mounting studs. and tighten the mounting nuts to 23 Nm (17 ft. lbs.).
4. Install the brake lines to the master cylinder and tighten to 19 Nm (170 inch lbs.).
5. Install the hydraulic booster line bracket onto the master cylinder mounting studs.
6. Install the master cylinder mounting nuts and tighten to 23 Nm (17 ft. lbs.).
7. Install the hydraulic booster pressure lines (1&5) to the bracket and booster.
8. Tighten the pressure lines to 41 Nm (30 ft. lbs.).
NOTE: Inspect O-rings on the pressure line fittings to insure they are in good condition before installation. Replace O-rings if necessary.
9. Install the return hose (4) to the booster.
10. Bleed base brake system.
11. Fill the power steering pump with fluid.
CAUTION: MOPAR (MS-9602) ATF+4 is to be used in the power steering system. No other power steering or automatic transmission fluid is to be
used in the system. Damage may result to the power steering pump and system if any other fluid is used, and do not overfill.
12. Bleed the hydraulic booster.
