RAM 3500 Truck 2WD L6-5.9L DSL Turbo VIN C (2003)
6. Using special high-pressure connector removal tool # 9015 (Fig. 16), or (Fig. 17) remove necessary high-pressure connector(s) from cylinder
head. Tool # 9015 threads onto connector tube. Use tool to pry connector tube(s) from cylinder head.
7. Remove necessary exhaust rocker arm assembly(s).
Fig.18 Fuel Injectors
8. Disconnect injector solenoid wire nuts at top of injectors (Fig. 18).
9. Remove 2 fuel injector hold-down clamp bolts at each injector being removed.
10. USING TOOL # 9010:
Fig.19 Fuel Injector Remover - #9010
a. Special Tool # 9010 (Fig. 19) is equipped with 2 clamshell clamps, a sliding retainer sleeve to retain the clamshell clamps, a 2-piece mounting
stud, and a pivoting handle. Do not attempt to remove the fuel injector with any other device. Damage to injector will occur.
b. The rocker housing (Fig. 18) is bolted to the top of cylinder head. The mounting stud from tool # 9010 was meant to temporarily replace a
rocker housing mounting bolt. Remove the necessary rocker housing mounting bolt. These mounting bolts are located at the center of each of
the 3 rocker housing support bridges.
c. Install and tighten 2-piece mounting stud to rocker housing. If removing the # 6 fuel injector, separate the 2-piece mounting stud. Install lower
half of mounting stud to center of rocker housing bridge. Install upper half of mounting stud to lower half.
d. Position tool handle to mounting stud and install handle nut. Leave handle nut loose to allow a pivoting action.
e. Position lower part of clamshell halves to sides of fuel injector (wider shoulder to bottom). The upper part of clamshell halves should also be
positioned into machined shoulder on the handles pivoting head.
f.
Slide the retainer sleeve over pivoting handle head to lock clamshell halves together.
g. Be sure handle pivot nut is loose.
h. Depress handle downward to remove fuel injector straight up from cylinder head bore.
