RAM 3500 Truck 4WD L6-5.9L DSL Turbo VIN C (2002)
Seals and Gaskets: Service and Repair
NV241LD - Transfer Case
Extension Housing Bushing and Seal
NV241LD - Transfer Case
EXTENSION HOUSING BUSHING AND SEAL
REMOVAL
1. Raise and support vehicle.
2. Remove rear propeller shaft.
3. Using a suitable pry tool or slide-hammer mounted screw, remove the extension housing seal.
4. Using Remover 8158, remove bushing from extension housing.
INSTALLATION
1. Clean fluid residue from sealing surface and inspect for defects.
2. Position replacement bushing in extension housing with fluid port in bushing aligned with slot in housing.
3. Using Installer 8157, drive bushing into housing until installer seats against case.
4. Using Installer D-163, install seal in extension housing (Fig. 96).
5. Install propeller shaft.
6. Verify proper transfer case fluid level.
7. Lower vehicle.
Front Output Shaft Seal
NV241LD - Transfer Case
FRONT OUTPUT SHAFT SEAL
REMOVAL
1. Shift transfer case into NEUTRAL.
2. Raise vehicle.
3. Remove front propeller shaft.
4. Remove companion flange nut (Fig. 98). Discard nut after removal. It is not reusable.
5. Remove companion flange from output shaft. Use a suitable puller if flange can not be removed by hand.