RAM 3500 HD Truck 2WD Clutch Disc Removal
Clutch Disc: Service and Repair
Clutch Disc - Installation
INSTALLATION
CAUTION: Before installing a clutch disc on the Diesel engine with Dual Mass Flywheel and self-adjusting pressure plate, the pressure plate
must be reset. Refer to clutch disc adjustment for procedure. Failure to reset the pressure will result in damage to the clutch disc.
1. Check runout and free operation of new clutch disc.
2. Lubricate crankshaft pilot bearing with a NLGI - 2 rated grease.
3. Install clutch alignment tool in clutch disc hub with the raised side of hub is facing away from the flywheel.
NOTE: Flywheel side is imprinted on the disc face.
4. Install alignment tool (3) in pilot bearing and position disc on the flywheel (1).
5. Position pressure plate over disc (2) and onto the flywheel.
NOTE: Over the wear life of a clutch disc the pressure plate will loose some of it's clamp load. It is recommended when replacing a worn
clutch, the pressure plate is replaced at the same time.
6. Align and hold pressure plate in position and install bolts finger tight.
7. Tighten bolts evenly and a few threads at a time in a diagonal pattern.
CAUTION: Bolts must be tightened evenly and to specified torque to avoid warping pressure plate cover.
8. Tighten pressure plate bolts to:
-
V6 & V8 Engines - 50 Nm (37 ft. lbs.)
-
Diesel Engines - 30 Nm (22 ft. lbs.)
