Sprinter 2500 L5-2.7L DSL Turbo (2003)
Attention must be paid to the way the crankshaft bearing caps fit.
2. Install the crankshaft bearing caps. Tighten bolts in two stages. 55 Nm (40.5 ft. lbs.), then 90°.
3. Install the pistons.
4. Install the end cover.
5. Install the timing case cover.
6. Install the engine.
7. Fill the crankcase with the correct engine oil, to the proper level. Refer to the owners manual for specifications.
8. Fill the cooling system with the proper coolant, to the proper level.
9. Connect the negative battery cable.
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING. DO NOT STAND IN A DIRECT LINE WITH THE
FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS, OR FAN. DO NOT WEAR LOOSE CLOTHES.
10. Start engine and inspect for leaks. Care must be taken to observe the fuel system warning.
