Sprinter 2500 L5-2.7L DSL Turbo (2003)
Flex Plate: Service and Repair
FLYWHEEL
REMOVAL
1. Remove transmission.
NOTE: M6x90 bolts must be used with retaining lock to prevent damage to rear end cover.
2. Install retaining lock for crankshaft/starter ring gear.
NOTE: Flywheel does not need balancing or should it be interchanged.
3. Remove flywheel with both inner and outer washers (Fig. 34).
INSTALLATION
NOTE: A flex rod torque wrench must not be used in order to avoid angle errors when tightening to degrees.
1. Align flywheel and inner and outer washers with straight pin. Tighten bolts in two stages. 45 Nm (33 ft. lbs.) then 90°.
2. Remove the retaining lock from the crankshaft/starter ring gear.
3. Install transmission.
4. Connect negative battery cable.
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS IN OPERATION. DO NOT STAND IN A DIRECT LINE WITH THE
FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHES.
5. Start the vehicle.
INSTALLATION
1. Raise and support the vehicle.
2. Remove the generator wiring harness duct at the crankcase and set aside.
