Sprinter 2500 V6-3.0L DSL Turbo VIN 45 (2007)
Alternator Pulley: Service and Repair
Removal
REMOVAL
The generator decoupler is used only with certain engines.
Two different type generator decoupler pulleys are used. One can be identified by the use of machined splines. The other can be identified by a hex
opening and will not use splines.
Different special tools are required to service each different decoupler. Refer to following procedure.
INA Decoupler
1. Disconnect negative battery cable.
2. Remove generator and accessory drive belt. Refer to Generator Removal.
3. Position Special Tool #8823 (VM.1048) into decoupler.
4. Determine if end of generator shaft is hex shaped or is splined. If hex is used, insert a 10MM deep socket into tool #8823 (VM.1048). If splined,
insert a 5/16 inch 6-point hex driver, or a 10MM 12-point triple square driver into tool #8823 (VM.1048).
5. The generator shaft uses conventional right-hand threads to attach decoupler. To break decoupler loose from generator threads, rotate end of tool
clockwise or,.
6. After breaking loose with tool, unthread decoupler by hand from generator.