Sprinter 3500 V6-3.0L DSL Turbo VIN 45 (2007)
Headlamp Alignment Sensor: Service and Repair
Installation
Front
FRONT
1. Position the front axle sensor (5) and mounting bracket (2) into the opening between the two pivot bushings of the left front suspension lower
control arm (1) far enough to access and reconnect the vehicle wire harness connector to the sensor connector receptacle.
2. Position the sensor and mounting bracket unit above the crossmember (4) with the mounting holes of the bracket aligned with the holes in the
crossmember.
3. Secure the mounting bracket to the crossmember with two new blind rivets (3).
4. Insert the ball stud of the link (6) through the lever arm of the sensor.
5. Install and tighten the nut (7) that secures the ball stud to the sensor lever arm. Tighten the nut securely.
6. Lower the vehicle.
7. Reconnect the battery negative cable.
Rear
REAR
1. Position the rear axle sensor (3) and mounting bracket (6) unit to the stud located on the left rear frame rail (2) just forward of the rear axle.
2. Install and tighten the nut (7) that secures the sensor mounting bracket to the stud on the frame rail. Tighten the nut securely.
3. Reconnect the vehicle wire harness connector (1) to the sensor connector receptacle
4. Insert the ball stud of the link (4) through the lever arm of the sensor.
5. Install and tighten the nut (5) that secures the ball stud to the sensor lever arm. Tighten the nut securely.
6. Lower the vehicle.
7. Reconnect the battery negative cable.