SRT-4 L4-2.4L Turbo VIN S (2004)
6. Install the piston into the bore carefully pushing it past the piston seal using hand pressure (Fig. 67). Push the piston in until it bottoms in the
caliper bore and the dust boot lip seal falls into the groove near the top of the piston.
7. Reinstall the caliper on the vehicle and bleed the brakes as necessary.
INSTALLATION
CAUTION: When installing new brake components, be sure to use correct parts. Parts designed for BR3 Performance Brake System must not be
mixed with other brake systems. These parts can be easily identified.
1. Completely retract the caliper piston back into the bore of the caliper. Use a C-clamp to retract the piston. Place a wood block over the piston
before installing the C-clamp to avoid damaging the piston.
CAUTION: Use care when installing the caliper onto the disc brake adapter to avoid damaging the boots on the caliper guide pins.
2. Install the disc brake caliper over the brake shoes on the brake caliper adapter. Make sure the springs on the shoes do not get caught in the hole
formed into the center of the caliper housing.
3. Align the caliper guide pin bolt holes with the guide pins. Install the caliper guide pin bolts and tighten them to a torque of 35 Nm (26 ft. lbs.)
(Fig. 62).
4. Install the banjo bolt connecting the brake hose to the brake caliper (Fig. 62). Install NEW washers on each side of the hose fitting as the banjo
bolt is guided through the fitting. Thread the banjo bolt into the caliper and tighten it to a torque of 24 Nm (210 inch lbs.).
5. Install the tire and wheel assembly. Tighten the wheel mounting nuts to a torque of 135 Nm (100 ft. lbs.).
6. Lower the vehicle.
7. Remove the brake pedal holding tool.
8. Bleed the caliper as necessary.
9. Road test the vehicle and make several stops to wear off any foreign material on the brakes and to seat the brake shoes.
DISC BRAKE CALIPER GUIDE PINS - FRONT - SRT-4
REMOVAL
NOTE: Before proceeding, Refer to WARNING/CAUTION.
1. Raise the vehicle.
2. Remove the front tire and wheel assembly.
