Viper GTS V10-8.0L VIN E (1999)
Fuel Pump Pickup Filter: Service and Repair
Fuel Pump Module Replacement
REMOVAL
1. Release fuel system pressure. Refer to Fuel Pressure Release Procedure.
See: Fuel Filter/Fuel Pressure Release/Service and Repair
2. Disconnect positive battery cable at the PDC.
3. Access fuel pump module cover by pulling trunk rug back.
4. Drill pop rivets from fuel pump module cover using a 1/4 drill.
5. Remove fuel module cover.
6. Use Special Tool 6856 to remove fuel pump module locknut.
7. Lift module up to remove being careful not to spill the residual fuel that is left in it. The float arm of the level sensor catches on the inside of the
fuel tank while removing the module. Tilt the module assembly to one side while removing it.
INSTALLATION
1. Install new gasket on fuel tank.
2. Seat Fuel Pump Module in tank by pushing down on it, align the regulator to the rear and the rollover valve forward.
3. Hand tighten the lock nut, then torque to 55 Nm (40 ft. lbs.) using Special tool 6856.
4. Connect positive battery cable at the PDC.
CAUTION: When using the ASD Fuel System Test, the ASD relay and fuel pump relay remain energized for 7 minutes or until the test is
stopped, or until the ignition switch is turned to the Off position.
5. Use the DRB Scan Tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
6. Install fuel pump module cover using pop rivets.
7. Install rug in trunk.
