W 250 Pickup L6-359 5.9L DSL (1989)
27.
Lubricate the clutch release lever ball pivot with Mopar Multipurpose Grease PN 4318063.
28.
Install the clutch housing, torque the mounting bolt to 35 ft.lbs. (41 N-m).
29.
Install the clutch release cylinder and cover and exhaust support bracket.
30.
Install the transmission.
NOTE:
IF THE ORIGINAL BOLTS MEASURED 7/16-14 X 1-1/2 INCHES THEY MUST BE REPLACED WITH PN 6024473
(7/16-14 X 2 INCHES).
31.
Apply Mopar Stud N ' Bearing Mount PN 4318032 to the transmission bolt threads.
32.
Install the transmission bolts and torque to:
7/16 in. bolt 65 ft.lbs. (88 N-m). 1/2 in. bolt 90 ft.lbs. (122 N-m).
33.
Install the crossmember.
34.
Install the propeller shaft(s), be sure to align the universal joint(s) with the yoke marks made during disassembly.
35.
Install the speedometer cable and back-up light wiring.
36.
Lower vehicle.
37.
Install the stub shifter/shift lever assembly, shifter seat and snap ring.
38.
Install the shift lever seal and boot.
39.
Connect the battery negative cable.
40.
Start engine and check clutch operation.
POLICY:
Reimbursable within the provisions of the warranty.
Time Allowance:
Labor Operation No. 06-20-01-94
. . . . . . . . . . .
2WD 2.8 Hrs.
4WD 4.7 Hrs.
Related Operations
06-20-01-95
. . . . . . . . . . . . .
0.6 Hrs.
Check clutch housing bore and face runout.
06-25-45-90
. . . . . . . . . . . . .
0.2 Hrs.
Flywheel Assembly Replace.
FAILURE CODE: 68 - Noisy