Summit Wagon AWD L4-2350cc 2.4L SOHC (1995)
d. Using a suitable puller, remove inner race from shaft.
5. On models where outer race of joint can not be removed, remove snap ring retaining joint to shaft.
6. On models where outer race of joint can not be removed, using a suitable puller carefully pull joint from shaft.
7. On all models, remove boot clamp then boot and if equipped, boot washer.
Cleaning and Inspection
Do not use solvents to clean boot, wipe clean only.
1. Using a suitable solvent, clean, then dry joint components.
2. Check splines of shaft and joint for wear or damage.
3. Check ball grooves and balls for uneven wear, damage or rust.
4. Check cage for wear, rust or damage.
5. Inspect boot for tears, deterioration and chafing.
Installation
Note position of bosses in small end I.D. of boot for later assembly. These are used to ventilate boot and joint.
Ensure seat area on shaft for small end of joint is grease free when installing boot. Grease in this area will prevent proper ventilation of joint.
1. Place tape over shaft spline to protect boot during installation, then, as equipped, install boot washer, boot clamp and boot. Remove tape.
2. On models where joint was disassembled, reassemble joint, ensure match marks are aligned. Joint boot flange recess on outer race, spline recess
of inner race and chamfer of cage should all be assembled on same side of joint.
3. On all models, pack joint and boot with 1.6-2.0 oz. of a suitable joint grease.
4. Using a suitable adhesive, position and secure joint gaskets.
5. Place joint on shaft splines so that bolt holes of boot flange and joint align, then using a suitable socket or tube and hammer drive joint onto shaft
and install snap ring.
6. Tighten boot clamp, ensure clip of clamp is on opposite side of bosses on inside of boot small end used for ventilation of joint.
7. Align match marks on companion flange and joint, install bolts, then torque bolts as shown.
