Vision V6-215 3.5L SOHC (1995)
7.
Temporarily secure the reinforcement to the outlet rail with two (2) of the supplied tie straps (Figure 11).
8.
Continue with Section "D" - Assemble and Install Fuel Rail.
C. Replace the Fuel Outlet Rail
NOTE:
Only those vehicles that exhibit fuel leakage on the outlet side of the fuel rail, as determined by the leak test in Section "A", require fuel outlet
rail replacement. Very few vehicles are expected to require fuel outlet rail replacement.
1.
Using a flat thin screwdriver, carefully pry the three fuel injectors out of the old outlet rail.
2.
Remove the upper and lower 0-rings from the injectors.
3.
Lightly lubricate the supplied injector 0-rings with clean engine oil.
4.
Install the new upper and lower 0-rings onto the injectors.
5.
Install the injectors into the new Outlet rail. Make sure to index the injectors so that the notch on the injector is aligned with the tab in the fuel rail.
6.
Continue with Section "D" -- Assemble and Install Fuel Rail.
D. Assemble and Install Fuel Rail
1.
Clean the fuel rail, intake manifold intake plenum and EGR tube gasket surfaces.
CAUTION:
DO NOT use metal scrapers, grinding discs or abrasives to clean aluminum components as damage to sealing surfaces may occur.
2.
Lightly lubricate the supplied fuel pressure regulator 0-rings with clean engine oil.
NOTE:
The pressure regulator O-rings are sealed together in one of the O-ring kit bags.
3.
Install the large diameter O-ring into the fuel rail pressure regulator pocket. Use a socket or similar tool to ensure that the O-ring is properly
seated.
4.
Install the small diameter pressure regulator O-ring into the outlet rail pocket. Use a socket or similar tool to ensure that the O-ring is properly
seated.
5.
install the original fuel pressure regulator into the outlet rail and "seat" it into the O-rings.
6.
Lightly lubricate the O-rings on the provided crossover plugs with clean engine oil (Figure 9).
NOTICE:
The crossover plug 0-rings should already be installed on the crossover plugs.
7.
Install one of the supplied crossover plugs into the inlet rail (Figure 9).
8.
Install the other crossover plug into the outlet rail (Figure 9).
9.
Lightly lubricate the supplied outlet tube 0-ring with clean engine oil and install it onto the outlet tube (Figure 9).
IMPORTANT:
The outlet tube 0-ring is the small 0-ring that is sealed in one of the 0-ring kit bags with 3 larger 0-rings. Use the 0-ring template in the kit to
insure that the proper 0-ring is installed in this location.
10.
Install the outlet tube into the outlet rail and then install the outlet tube clip onto the outlet rail (Figure 9).
11.
Using one of the supplied gaskets, install the outlet fuel rail onto the engine.
12.
Lightly lubricate the supplied inlet tube O-ring with clean engine oil and install it onto the inlet tube (Figure 9).
13.
Install the inlet tube into the inlet rail and then install the inlet tube clip onto the inlet rail (Figure 9).
14.
Using the other supplied gasket, install the inlet fuel rail onto the engine.
15.
Lightly lubricate the remaining two supplied crossover tube 0-rings with clean engine oil (Figure 9).
