Aerostar 2WD V6-182 3.0L (1995)
8.
Remove retaining screw from A/C evaporator case mounting bracket at belt rail.
9.
Remove retaining screw from auxiliary unit at B-pillar.
10.
Remove two screws from duct work and remove duct.
11.
Disconnect connector, solenoid connector and function door vacuum connector.
12.
Cover carpeting with plastic or rags to prevent any spilled coolant from staining.
13.
CAUTION: Make sure heater water hoses are capped in some manner to prevent leakage on vehicle carpeting as unit is removed.
Lift case assembly from vehicle while guiding heater hoses and vacuum hose up through floor.
Installation
1.
Place the case assembly near the installed position and route the heater water hoses and vacuum line down through the floor. Locate the two
carriage bolts into the holes and place case in final position.
2.
Install the case assembly attaching screws to the belt rail and the B-pillar.
3.
Connect the refrigerant hoses, if so equipped, using new 0-rings lubricated with clean refrigerant oil.
4.
Connect the motor connector to blower motor.
5.
Connect the function door vacuum connector.
6.
Connect the solenoid connector.
7.
Attach the ducts and install the duct screws.
8.
Install the rear seat air flow duct.
9.
Working under the vehicle, connect the heater water hoses and vacuum line.
10.
Install the two nuts to the carriage bolts and tighten to 4-5 N.m (35-44 lb-in).
11.
Fill the cooling system to specification and check for coolant leaks with engine running, then recheck coolant level after engine is completely
warm.
12.
If equipped with auxiliary air conditioning, leak test, evacuate, and charge the refrigerant system following recommended procedures.
13.
Install the sidewall trim panel.
14.
Install overhead trim cover.
15.
Install service panel.
16.
Install seats.
