Aerostar 2WD V6-245 4.0L (1990)
Expansion Block/Orifice Tube: All Technical Service Bulletins
A/C System - Not Cooling Satisfactorily
Article No. 90-22-16
AIR CONDITIONING - A/C SYSTEM DOES NOT COOL SATISFACTORILY - VEHICLES WITH AUXILIARY HEATER
AND A/C SYSTEM
LIGHT TRUCK:
1986-90 AEROSTAR
ISSUE:
The air conditioning system may not cool satisfactorily during high ambient temperature and humidity conditions. This happens because the
refrigerant flow to the main A/C and auxiliary A/C system may not be balanced. Lack of a water valve to meter the coolant flow into the front
heater core could also contribute to this concern.
ACTION:
Install a new orifice tube in the main A/C and auxiliary Heater-A/C system to balance the refrigerant flow. The new main A/C orifice tube
is color coded ORANGE/WHITE. The color code for the auxiliary A/C orifice tube is BROWN/WHITE. Install a water valve on the unit
if it is not already equipped with one. Refer to the appropriate model year Aerostar Shop Manual for orifice tube installation. See the
following procedure for water valve installation details.
CAUTION: DO NOT REMOVE THE FIXED ORIFICE TUBE WITH PLIERS. DO NOT TWIST OR ROTATE THE ORIFICE TUBE IN THE
EVAPORATOR CORE TUBE. THIS WILL BREAK THE FIXED ORIFICE TUBE BODY IN THE EVAPORATOR CORE TUBE.
FOLLOW THE SHOP MANUAL SERVICE PROCEDURE.
1.
Install a water valve, (D7DZ-18495-B) onto the water inlet heater hose for the front heater core.
2.
Secure the water valve with two (2) worm-drive type hose clamps.
3.
Connect a vacuum "T", (373846-S), into the vacuum source for the recirculating air door.
4.
Connect one end of a twenty-five inch (25") piece of 1/8" I.D. vacumm hose to the "T".
5.
Connect the other end of the vacuum hose to the water valve vacuum port.
NOTE:
ADVISE THE CUSTOMER THAT THE TEMPERATURE LEVER WILL NO LONGER REGULATE THE DISCHARGED AIR
TEMPERATURE WHEN THE CONTROL IS PLACED IN THE "MAX A/C" MODE.
OTHER APPLICABLE ARTICLES: None
SUPERSEDES:
90-7-19
WARRANTY STATUS:
Eligible Under Basic Warranty Coverage
OPERATION DESCRIPTION
TIME
902216A
Install New Orifice Tubes &
1.3 Hrs.
Re-charge A/C
902216B
Install Water Valve And
1.5 Hr.
Orifice Tubes (Includes A/C Re-charge)
DEALER CODING
BASIC PART NO. CONDITION CODE
19D990
16
OASIS CODES:
208000, 208200
