Aerostar AWD V6-183 3.0L (1991)
Constant Velocity Joint Boot: Service and Repair
Indentations or dimples in the outboard Constant Velocity (CV) joint boots may occur due to improper handling during storage or service of the
halfshafts. If during inspection, a boot is observed to be dimpled, perform the following procedure.
1. Inspect the boot(s) for any sign of grease leakage in the dimple which would indicate a cut. Replace the boot if a cut exists or it there is evidence
of other damage.
2. If the boot is in good condition, the dimple can be removed as follows:
a. Grasp the dimpled convolution on either side of the dimple using the forefinger and thumb of each hand.
Fig. 5 Removing Boot Indentation
b. While grasping boot, pull the convolution by moving hands in opposite directions. The dimple should pop out. If the dimple does not invert or
if it dimples again, one clamp should be removed and the internal and external air pressure equalized. Refer to Boot Installation for the
necessary procedure.
CAUTION: Extreme care should be taken not to allow CV joint boots to come in forceful contact with foreign objects that may cause the
