ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Power Steering Pressure Line and Return Line Assembly - Vehicles With: Electro-Hydraulic Power Steering (EHPS) > < Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratec-16V (Sigma)
Power Steering - Power Steering Pump to Steering Gear Pressure Line—Vehicles With: Electro-Hydraulic Power Steering (EHPS) C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Raise and support the vehicle.
    For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
    Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the engine undershield.
    • Rotate the locking tangs counterclockwise.

  1. Remove the radiator splash shield.

  1. Remove the right-hand front fender splash shield.

5. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Power steering pump to steering gear pressure line retaining bolt
See Removal Detail
See Installation Detail
3
-
Power steering fluid lines support bracket to vehicle body
See Removal Detail
See Installation Detail
4
-
Power steering fluid lines support bracket to steering gear
See Removal Detail

6. To install, reverse the removal procedure.

  1. Fill and bleed the power steering system.
    For additional information, refer to: Power Steering System Filling /
    Power Steering System Bleeding.

Removal Details

Item 1 : Power steering pump union

  1. CAUTION:
    CAUTION:Cap the power steering pump outlet union to prevent fluid loss or dirt ingress.
    Disconnect the power steering pressure line from the power steering pump.
    • Allow the fluid to drain into a suitable container.

Item 2 : Power steering pump to steering gear pressure line retaining bolt

  1. Disconnect the power steering lines from the steering gear valve body.
    1. Remove the retaining bolt.
    1. Rotate the clamp plate.
    • Allow the fluid to drain into a suitable container.

Item 3 : Power steering fluid lines support bracket to vehicle body

  1. NOTE:
    NOTE:Note the position of the power steering fluid lines support bracket to aid installation.
    Detach the power steering fluid lines bracket from the vehicle body.

  1. Detach the power steering line to steering gear pressure line from the support bracket.
    1. Release the retaining clip.
    1. Open the support bracket.

Item 4 : Power steering fluid lines support bracket to steering gear

  1. Detach the power steering fluid lines support bracket from the steering gear.

  1. Remove the power steering line to steering gear pressure line.
    1. Release the retaining clip.
    1. Open the support bracket.

Installation Details

Item 3 : Power steering fluid lines support bracket to vehicle body

CAUTION:
CAUTION:Make sure the power steering fluid lines are a minimum of 15 mm from the auxiliary drive belts.

Item 2 : Power steering pump to steering gear pressure line retaining bolt

  1. Connect the power steering lines to the steering gear valve body.
    1. Rotate the clamp plate.
    1. Install the retaining bolt.

Power Steering Pressure Line and Return Line Assembly - Vehicles With: Electro-Hydraulic Power Steering (EHPS) > < Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratec-16V (Sigma)