ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Oil Pump > < In-vehicle Repair|Oil Pan
Engine - 1.8L Duratorq-TDCi (Lynx) Diesel - Crankshaft Rear Seal C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Special Tool(s)

Gauge, Bolt Angle

303-174

Locking Tool, Flywheel

303-393

Removal

  1. Remove the clutch disc and pressure plate.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75), Removal and Installation).

  1. Using the special tool, lock the flywheel in position.

  1. Remove the flywheel.
    • Discard the flywheel retaining bolts.

  1. Remove the crankshaft rear seal carrier.
    • Discard the crankshaft rear seal carrier.

Installation

  1. NOTE:
    NOTE:A new crankshaft rear seal carrier is supplied with an alignment sleeve that must be removed following installation.
    NOTE:
    NOTE:Do not fully tighten the crankshaft rear seal carrier retaining bolts at this stage.
    Install the crankshaft rear seal carrier.

  1. Tighten the crankshaft rear seal carrier retaining bolts.

  1. Remove the crankshaft rear seal carrier alignment sleeve.

  1. NOTE:
    NOTE:Install new flywheel retaining bolts.
    NOTE:
    NOTE:Do not fully tighten the flywheel retaining bolts at this stage.
    Install the flywheel.

  1. Using the special tool, lock the flywheel in position.

  1. Using the special tools, tighten the flywheel retaining bolts in two stages.
    • Stage 1: 35 Nm.
    • Stage 2: 45 degrees.
  1. Remove the special tools.
  1. Inspect the flywheel.
    For additional information, refer to: Flywheel Inspection (303-00 Engine System - General Information, General Procedures).
  1. Install the clutch disc and pressure plate.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01B Clutch - Vehicles With: 5-Speed Manual Transmission (MTX-75), Removal and Installation).

Oil Pump > < In-vehicle Repair|Oil Pan