ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

In-vehicle Repair|Removal > < Oil Pump
Engine - 2.0L Duratorq-TDCi (DW) Diesel - Crankshaft Rear Seal C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Special Tool(s)

Adapter for 205-044

205-044-01

Installer, Wheel Speed Sensor Ring

205-307

Locking Tool, Flywheel

303-254

Remover, Crankshaft Seal

303-293

  1. Remove the clutch disc and pressure plate.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01C Clutch - Vehicles With: 6-Speed Manual Transmission (MMT6), Removal and Installation).

2. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
3

3. To install, reverse the removal procedure.

Removal Details

Item 1 : Flywheel retaining bolts

  1. CAUTION:
    CAUTION:Make sure that the special tool engages correctly.
    NOTE:
    NOTE:Only rotate the crankshaft in the normal direction of rotation.
    Using the special tool, lock the flywheel.

Item 3 : Crankshaft rear seal

  1. Using the special tool, remove the crankshaft rear seal.
    • Discard the seal.

Installation Details

Item 3 : Crankshaft rear seal

  1. NOTE:
    NOTE:A new crankshaft rear seal is supplied with an alignment and protection sleeve that must be removed following installation.
    Using the special tool, install the crankshaft rear seal.
    • Remove and discard the alignment and protection sleeve.

Item 2 : Flywheel

  1. Inspect the flywheel.
    For additional information, refer to: Flywheel Inspection (303-00 Engine System - General Information, General Procedures).

Item 1 : Flywheel retaining bolts

  1. NOTE:
    NOTE:Do not fully tighten the flywheel retaining bolts at this stage.
    Install the flywheel.
    • Tighten the flywheel retaining bolts finger tight.

  1. CAUTION:
    CAUTION:Make sure that the special tool engages correctly.
    NOTE:
    NOTE:Only rotate the crankshaft in the normal direction of rotation.
    Using the special tool, lock the flywheel.

  1. Tighten the flywheel retaining bolts in the sequence shown.
  1. Remove the special tool.

In-vehicle Repair|Removal > < Oil Pump