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Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS) > < Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel

C-MAX 2003.75 (06.2003-)

Fuel Charging and Controls - Turbocharger - Turbocharger—1.6L Duratorq-TDCi (DV) Diesel (90 PS) C-MAX 2003.75 (06/2003-)
Removal and Installation

  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Remove the engine upper cover.

  1. Remove the turbocharger outlet hose.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Detach the charge air cooler intake hose from the charge air cooler intake pipe.

  1. Remove the charge air cooler intake pipe.

7. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Catalytic convertor heatshield lower retaining bolts
See Installation Detail
2
-
Catalytic convertor heatshield
See Removal Detail

 
Item
Part Number
Description
3
-
Turbocharger outlet pipe
See Removal Detail
4
-
Exhaust manifold heatshield
5
-
Turbocharger to air cleaner outlet pipe retaining clamp
6
-
Turbocharger oil supply tube
7
-
Turbocharger oil supply tube union copper washers
8
-
Turbocharger wastegate control supply pipe
9
-
Oil return hose retaining clamp
10
-
Catalytic convertor to turbocharger clamp
See Removal Detail
See Installation Detail
11
-
Turbocharger retaining nuts
12
-
Turbocharger
See Removal Detail
See Installation Detail

8. To install, reverse the removal procedure.

  1. Initialize the door window motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

Removal Details

Item 2 : Catalytic convertor heatshield

  1. Lower the vehicle.

Item 3 : Turbocharger outlet pipe
  1. Rotate the turbocharger outlet pipe and remove.

Item 10 : Catalytic convertor to turbocharger clamp

  1. Make a note of the position of the catalytic convertor clamp.

Item 12 : Turbocharger

  1. Remove the turbocharger retaining studs.

Installation Details

Item 12 : Turbocharger
  1. Install the turbocharger retaining studs.

Item 10 : Catalytic convertor to turbocharger clamp
  1. Install the catalytic convertor clamp in the same position as when removed.

Item 1 : Catalytic convertor heatshield lower retaining bolts

  1. Raise the vehicle.

Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (110 PS) > < Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel