ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Crankshaft Position (CKP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel > < Crankshaft Position (CKP) Sensor - 1.6L Duratec-16V (Sigma)
Electronic Engine Controls - Crankshaft Position (CKP) Sensor—2.0L Diesel C-MAX 2003.75 (06/2003-)
Removal and Installation

Special Tool(s)

Locking Tool, Flywheel

303-393 (21-168)

  1. Remove the starter motor. For additional information, refer to Section  303-06 Starting System.
  1. Remove the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

  1. Remove the transaxle clutch housing dust shield.
    • Remove the dust shield retaining clip.

  1. Using the starter motor retaining bolts and suitable nuts. Install the special tool.

5. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Crankshaft pulley
3
-
CKP sensor electrical connector
4
-
Engine timing belt lower cover retaining bolts
5
-
CKP sensor retaining bolt
6
-
CKP sensor
See Removal Detail

6. To install, reverse the removal procedure.

  1. Initialize the door window motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

Removal Details

Item 6 : CKP sensor

  1. To remove the CKP sensor.
    • Move the engine timing belt lower cover away from the engine block.
    • Remove the CKP sensor from its locating dowel hole.

Installation Details

Item 1 : Crankshaft pulley retaining bolt

  1. Install a new crankshaft pulley retaining bolt.
  1. Tighten the crankshaft retaining bolt in two stages.
    • Stage 1: 70Nm
    • Stage 2: 82°

Crankshaft Position (CKP) Sensor - 1.8L Duratorq-TDCi (Lynx) Diesel > < Crankshaft Position (CKP) Sensor - 1.6L Duratec-16V (Sigma)