ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (iB5) > < Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5)
Manual Transmission/Transaxle and Clutch - General Information - Gearshift Cable Adjustment—Vehicles With: 6-Speed Manual Transmission (MMT6) C-MAX 2003.75 (06/2003-)
General Procedures

Special Tool(s)

Adjuster, for Gear Lever

308-451

Adjuster, for Gear Lever

308-666

General Equipment
2.5 mm drill
All vehicles
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 2.0L Duratorq-TDCi (DW) Diesel (303-12 Intake Air Distribution and Filtering, Removal and Installation).

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.
    Detach the gearshift cables from the gearshift mechanism.
    1. Release selector cable.
    1. Detach the selector cable from the selector lever.
    1. Detach the gearshift cable from the gearshift mechanism.
      • 1. Squeeze the locking pins together and detach the gearshift cable from the abutment.

  1. Ensure that 4th gear is engaged.
    1. Insert a 2.5 mm drill into the gearshift mechanism clamping sleeve and determine height X = 25 mm.
    1. Shift the transmission into 4th gear.

  1. Remove the gear lever gaiter from the center console.
Vehicles built up to 10/2005 inclusive

  1. Install the special tool.
Vehicles built from 11/2005

  1. Install the special tool.
All vehicles

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.
    Attach the gearshift cables to the gearshift mechanism.
    1. Attach the selector cable to the selector lever.
    1. Lock the selector cable.
    1. Attach the gearshift cable to the gearshift mechanism.
      • 1. Squeeze the locking pins together and attach the gearshift cable to the abutment.

Vehicles built up to 10/2005 inclusive

  1. Remove special tool.
Vehicles built from 11/2005

  1. Remove special tool.
All vehicles

  1. Attach the gear lever gaiter to the center console.
  1. Install the air cleaner.
    For additional information, refer to: Air Cleaner - 2.0L Duratorq-TDCi (DW) Diesel (303-12 Intake Air Distribution and Filtering, Removal and Installation).

308-01A Clutch - Vehicles With: 5-Speed Manual Transmission (iB5) > < Gearshift Cable Adjustment - Vehicles With: 5-Speed Manual Transmission (iB5)