ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Clutch Controls > < Clutch Master Cylinder
Clutch Controls - Vehicles With: 5-Speed Manual Transmission (iB5) - Clutch Slave Cylinder C-MAX 2003.75 (06/2003-)
Removal and Installation

Name
Specification
High-temperature grease
ESDM-1C220-A 

Removal

  1. Remove the transaxle. For additional information, refer to:
    Transaxle - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (308-03 Manual Transmission/Transaxle, Removal),
    Transaxle - 1.3L Duratec-8V (Rocam) (308-03, Removal),
    Transaxle - 2.0L Duratec-HE (MI4) (308-03, Removal),
    Transaxle - 1.4L Duratorq-TDCi (DV) Diesel/1.6L Duratorq-TDCi (DV) Diesel (308-03 Manual Transmission/Transaxle, Removal).
  1. Clean any grease and foreign material from the input shaft.

  1. CAUTION:
    CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
    CAUTION:
    CAUTION:Using suitable adhesive tape, cover the input shaft splines to prevent damage to the input shaft oil seal.
    Remove the clutch slave cylinder.

Installation

  1. CAUTION:
    CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
    CAUTION:
    CAUTION:Do not apply grease on any area of the clutch slave cylinder.
    Install the clutch slave cylinder.
  1. Remove the adhesive tape from the input shaft splines.
  1. Coat the input shaft splines with a thin layer of high-temperature grease.
  1. Install the transaxle. For additional information, refer to:
    Transaxle - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (308-03 Manual Transmission/Transaxle, Installation),
    Transaxle - 1.3L Duratec-8V (Rocam) (308-03, Installation),
    Transaxle - 2.0L Duratec-HE (MI4) (308-03, Installation),
    Transaxle - 1.4L Duratorq-TDCi (DV) Diesel/1.6L Duratorq-TDCi (DV) Diesel (308-03 Manual Transmission/Transaxle, Installation).

Clutch Controls > < Clutch Master Cylinder