Crown Victoria V8-4.6L Flex Fuel (2008)
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTION: Brake fluid is harmful to painted or plastic surfaces. Do not spill brake fluid onto painted or plastic surfaces. If spilled, wipe up
immediately.
1. WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in Fire
Suppression System. Failure to follow the instructions may result in serious personal injury.
Remove the wheel and tire.
2. Remove the brake caliper flow bolt and disconnect the brake hose from the brake caliper.
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Remove and discard the copper washers.
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Plug the brake hose.
3. CAUTION: Do not remove the guide pins or guide pin boots unless a problem is suspected. The guide pins are meant to be sealed for life
and are not repairable.
Remove the 2 brake caliper bolts and the brake caliper.
4. Inspect the rear disc brake caliper for leaks and for binding slide pins.
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If leaks or binding slide pins are found, install a new brake caliper.
Installation
1. NOTE: Make sure the anti-rattle clips are correctly positioned. Install new clips if worn or damaged.
Position the anti-rattle clip on the anchor plate rail.
2. CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
Position the brake caliper and install the 2 brake caliper bolts.
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Tighten to 25 Nm (18 ft. lbs.).
3. Position the brake hose and install the brake caliper flow bolt using 2 new copper washers.
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Tighten to 50 Nm (37 ft. lbs.).
4. Bleed the brake caliper.
5. Install the wheel and tire.
6. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and
procedures, refer to Fire Suppression System. Failure to follow these instructions may result in serious personal injury.
If equipped with fire suppression system, repower the system.
7. Test the brake system for normal operation.
