E 250 V10-6.8L VIN S (2005)
Positive Crankcase Ventilation: Description and Operation
Positive Crankcase Ventilation (PCV) System
Overview
The PCV system cycles crankcase gases back through the induction system into the engine where they are burned. The PCV valve regulates the
amount of ventilated air and blow-by gases to the intake manifold.
Currently Ford uses both heated and non-heated PCV systems. The heated systems use either a water heated valve an electrically heated valve or an
electrically heated tube. Engine coolant flows around the water heated valve to prevent it from freezing. Electrically heated systems use a heating
element enclosed in the PCV valve or the PCV tube to prevent the valve or tube from freezing. The valve or the tube heater can be controlled by either
the PCM or the thermal harness.
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Thermal harness controlled heater On vehicle applications that are equipped with a thermal harness to the PCV valve or tube. The thermal
harness only provides electrical continuity to the heating element when temperatures are less than 5°C +1- 4°C (40°F +1- 7°F). Typically this
harness is located close to the PCV valve or tube.
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PCM controlled heater On these applications the PCV heater is turned on by the PCM. When the intake air temperature is less than 0°C (32°F)
the PCM grounds the positive crankcase ventilation valve heater control (PCVHC) circuit and turns the heater ON. When the intake air
temperature exceeds 9°C (48°F) the heater is turned OFF. The PCV heater is also OFF when the engine is not running to prevent unnecessary
battery drain. The heater is also OFF if the vehicle charging system is greater than 16 volts. This minimizes heater element overload.
PCV Types
Heated Tubes
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PCM controlled (no thermistor in harness)
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Non-PCM controlled (thermistor in harness)
PCV Valves
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Non-heated
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Water heated
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Non-PCM controlled electrically heated thermistor in harness
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PCM controlled
Refer to the following figures for examples of these types of PCV valves
Note: PCV Systems that comply with OBD PCV monitoring requirements will use a quarter-turn cam-lock thread design at one end to prevent
accidental disconnection from the valve cover.
NOTICE: Do not remove the PCV system from the engine. Removal of the PCV system will adversely affect the fuel economy and engine ventilation
and result in shorter engine life.
