E 250 V10-6.8L VIN S (2005)
Differential Cover: Service and Repair
Dana 60 and 70 Ring Gear
Differential Housing Cover
Material
Removal
1. Raise the vehicle on a hoist or raise the rear end of the vehicle with a jack. Install safety stands under the frame rails and lower the jack or hoist
enough to allow the rear axle to drop into the rebound position for working clearance.
2. Remove the differential housing cover and drain the lubricant.
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Clean the gasket material from the differential housing cover and the differential housing.
Installation
1. CAUTION: Clean the mounting surface on the differential housing cover and the differential housing with a suitable solvent to remove all traces
of oil film.
CAUTION: The differential housing cover uses silicone rubber sealant material as a gasket. Install the differential housing cover within 15
minutes of applying the silicone or it will be necessary to apply new sealant.
Apply a continuous bead of silicone to the differential housing cover mounting surface.
2. Assemble two bolts into the differential housing cover at the eight o'clock and two o'clock positions. Using these two bolts as a guide, position the
