E 250 Van V8-7.3L DSL Turbo VIN F (1995)
Fuel Line Coupler: Service and Repair
Removal and Installation
REMOVAL
NOTE: Disconnect all push connect fittings from components (sender, 6-way valve) prior to component removal. The push connect fittings that
connect flexible fuel lines to the fuel tank sender often cannot be disconnected until the tank is partially lowered, just before removing the fuel tank
completely.
1. Inspect the visible internal portion of fitting for dirt accumulation. If more than a light coating of dust is present, clean the fitting before
disassembly.
2. Some adhesion between the seals in the fitting and tubing will occur with time. To separate, twist the fitting on the tube, then push and pull the
fitting until it moves freely on the tube.
3. Remove "hairpin" type clip from fitting by first bending the shipping tab downward so that it will clear the body. Next (using hands only), spread
the two clip legs about 3.0 mm (1/8 inch) each to disengage the body and push the legs into the fitting. Complete removal is accomplished by
lightly pulling from the triangular end of the clip and working it clear of the tube and fitting.
4. Grasp the fitting and hose assembly and pull in an axial direction to remove the fitting from the tube.
CAUTION: Do not use any tools.
5. When fitting is removed from the tube end, inspect the fitting and tube for any internal parts that may have been dislodged from the fitting. Any
loose internal parts should be immediately installed, using the mating tube to insert the parts.
INSTALLATION
1. It is recommended that the original retention clip not be reused in the fitting. To install the new clip, insert clip into any two adjacent openings
with the triangular portion pointing away from the fitting opening. Install clip to fully engage the body (legs of "hairpin" clip locked on outside of
body). Piloting with an index finger is necessary.
2. Before installing the fitting on the tube, wipe tube end with a clean cloth. Inspect the inside of the fitting to make sure it is free of dirt and/or
obstructions.