E 250 Van V8-7.3L DSL Turbo VIN F (1995)
Extension Housing: Service and Repair
With C6
REMOVAL
1. Raise and support vehicle.
2. Disconnect drive shaft from rear axle flange and remove from transmission.
3. On 4WD models, remove transfer case.
4. On all models, disconnect speedometer cable from extension housing, if equipped.
5. Remove engine rear support and insulator assembly to extension housing attaching bolts.
6. Raise transmission with a transmission jack just high enough to relieve weight from rear engine support.
7. Remove bolts that secure engine rear support to crossmember, then remove support.
8. Place drain pan under rear of transmission case.
9. Lower transmission to permit access to extension housing bolts. Remove bolts and slide housing off output shaft.
10. Remove four (4) governor body to oil collector attaching bolts and slide governor off output shaft.
INSTALLATION
1. Install governor to distributor flange, then torque bolts to 7-10 ft lbs.
2. Position new gasket on transmission.
3. Install extension housing to case, then torque bolts to 25-35 ft lbs.
4. Raise transmission to position engine rear support on crossmember.
5. Install engine rear support to case, then torque bolts to 6O-80 ft lbs.
6. Lower transmission and remove jack. Install and torque engine rear support to extension housing bolts to 40-60 ft lbs.
7. Install speedometer cable, then install drive shaft.
8. On 4WD models, install transfer case.
