E 350 Van V8-7.3L DSL Turbo VIN F (1995)
Brake Master Cylinder: Service and Repair
Brake Fluid Reservoir
REMOVAL
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake
fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water
and induce vomiting. Get medical attention immediately.
1. Disconnect the battery ground cable.
2. Disconnect the brake warning lamp indicator wire from the brake master cylinder reservoir fluid level indicator socket. Using a suitable suction
device, drain the brake fluid from the brake master cylinder reservoir.
3. Using a large screwdriver, pry between the brake master cylinder reservoir and the brake master cylinder and remove the brake master cylinder
reservoir.
INSTALLATION
NOTE: Whenever replacing the brake master cylinder reservoir, Replace the grommets.
1. Lubricate the two grommets included in service kit with DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A. Insert the grommets into the brake master cylinder.
2. Press the brake master cylinder reservoir into the grommets with the fluid level indicator socket facing outboard. The brake master cylinder
reservoir should snap in place.
3. Connect the brake warning lamp indicator wire to the fluid level indicator socket.
4. Connect the battery ground cable.
5. Fill the brake master cylinder reservoir with DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3 equivalent fluid meeting Ford specification
ESA-M6C25-A. Bleed the system. Refer to Brake Bleeding.
6. After brake bleeding, fill brake master cylinder reservoir to 3.17mm (0.125 in) from the top with DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3
equivalent fluid meeting Ford Specification ESA-M6C25-A.
